Marine Automation Supplier in IRAN

Main & Auxiliary Engine Spare Parts

Maintaining the dependability and effectiveness of your industrial assets is crucial, and we understand this. Our specialized services are created to support your efforts to maximize return on investment, reduce downtime, and enhance asset performance.

At the forefront of preventive maintenance are our vibration analysis services. In order to evaluate the state of your machinery and equipment, we make use of cutting-edge technologies and highly qualified specialists. We can identify mechanical difficulties, alignment problems, unbalance, and other potential issues by examining vibrations. By taking a proactive approach, we can plan maintenance and repairs before significant faults happen, which can save you time and money.

Our staff is prepared with cutting-edge equipment and knowledge to offer a thorough study of the vibration patterns in your equipment. You may improve the dependability and lifetime of your assets by following our findings and recommendations.

Any industrial organization must have effective asset management to succeed. To meet your unique demands, Hauberk offers a variety of asset management services. Our services include lifecycle management, asset tracking, and planning for maintenance.

We work together with you to create a unique asset management strategy that complements your objectives and financial constraints. We have the knowledge to help you every step of the way, whether you need help maximizing asset utilization, lowering operational expenses, or guaranteeing compliance with industry standards.

You can properly focus on your core business operations while we handle the challenging aspects of asset tracking and maintenance when you trust us with your asset management requirements. Our all-encompassing strategy makes sure that your assets are lucrative and productive for the duration of their useful lives.

Get in touch with us right away to discuss how we can tailor our given services to match your specific needs and help your company succeed more.

Vibration Analysis Services

Hauberk Gulf Trading & Services is proud of have the most reputed Vibration Analysis experts in the team. We have ISO CAT Level III Vibration Analyst - one of the very few in the county

Noise Analysis Services

Acoustic sound testing in the field is supported by our acoustic technologies and on-site facilities including our Innovation & Acoustic Laboratories.

In – Situ Dynamic Balancing Services

The International Standards Organization defines unbalance as

Thermography Services

Infrared thermography services is the analysis of thermal information by using non-contact thermal imaging devices. Infrared Thermography is used to detect

Laser Alignment Services

It is proved fact that 50% of machinery failures, including motors failures are due to "Misalignment" of machines. This is the area, which is commonly neglected

NDT Testing

Non-Destructive Testing (NDT) is the process of inspecting, testing, or evaluating materials, components or assemblies for discontinuities

Lub. Analysis

We offer a comprehensive service in lubricating Oil & Electrical Oil analysis at our oil analysis laboratories. We carry on site oil analysis at our customer

Ultrasonic Testing

Ultrasonic Testing provides a non-invasive predictive maintenance service to industry. Ultrasonic inspection systems respond to the in-audible

MCSA

An Electrical Motor Winding Test by Hauberk Gulf Trading & Services will detects any electrical failures far in advance of an electrical breakdown - giving you the power to confirm

MODAL/ODS Analysis

The rotating machines and structures are often have vibration problems due to resonance which occur natural frequencies of rotors and structures

Engineering Consultancy

Root cause analysis (RCA) is a method of problem solving used for identifying the root causes of faults or problems. A factor is considered

Training

Hauberk Gulf Trading & Services analysts/experts to have better interaction with our faculty. The aim of this specific Training is to provide an overview on current condition.

Web Based Online Support

Hauberk Gulf Trading & Services is advanced machine monitoring system, that will totally revolutionise how you monitor and maintain your critical machinery.

Asset Management Services

Hauberk Gulf Trading & Services provides a range asset management and maintenance consultancy services to improve the Plant performance, we provide services including:

Rolling Mill Program

Through our S.M.A.R.T Rolling Mill Program, customers can concentrate on other important issues while we manages the mill’s roll shop operations

Industrial Repair Services

Full range of repair capabilities with over 480 different Manufacturers and over 90,000 unique part numbers supported.

Providing our customers with quality industrial repair services, effective solutions and efficient service through continuous quality improvements.

Our repair includes :

AC/DC Servo Drive
CNC Component
Display/CRT/HMI
PLC
Pumps
Motors
Valves
Ball Screw
Spindle

Non-Destructive Testing (NDT) is the process of inspecting, testing, or evaluating materials, components or assemblies for discontinuities, or differences in characteristics without destroying the serviceability of the part or system. In other words, when the inspection or test is completed the part can still be used.

Under NDT we provide the following services:

Infrared Thermal Imaging (Thermography)
Dye Penetrant Inspection
Radiography
Brinell Hardness Testing

Boroscopy
Magnetic Particle Testing
Ultrasonic Testing

Leak Detection
Slow Speed Bearing Monitoring
Electric Discharge

Leak Detection
Slow Speed Bearing Monitoring
Electric Discharge

Infrared Thermal Imaging (Thermography) :

It is the remote Condition Monitoring technique that locates these surface temperatures abnormalities, and defines their characteristics for use in Preventive Maintenance in your plant.

Dye Penetrant Inspection :

It is a method that is used to reveal surface breaking flaws by bleed out of a coloured or fluorescent dye from the flaw. The technique is based on the ability of a liquid to be drawn into a "clean" surface breaking flaw by capillary action. After a period of time called the "dwell," excess surface penetrant is removed and a developer applied. This acts as a blotter. It draws the penetrant from the flaw to reveal its presence.

Radiography :

It is used to detect discontinuities within the internal structure of welds. The obvious advantage of both these methods of testing is their ability to help establish the weld's internal integrity without destroying the welded component.

Brinell Hardness Testing :

The Brinell hardness test is an indentation hardness test that can provide useful information about metallic materials. This information may correlate to tensile strength, wear resistance, ductility, or other physical characteristics of metallic materials, and may be useful in quality control and selection of materials.

Boroscopy :

It is the inspection of piping internal surface and weld joints. It is the current pharmaceutical industry practice to use boroscope for documentation of orbital welding joints for inspection.

Magnetic Particle Inspection (MPI) :

MPI uses magnetic fields and small magnetic particles (i.e. iron filings) to detect flaws in components. The only requirement from an inspectability standpoint is that the component being inspected must be made of a ferromagnetic material such as iron, nickel, cobalt, or some of their alloys. Ferromagnetic materials are materials that can be magnetized to a level that will allow the inspection to be effective.

Ultrasonic Testing (UT) :

It uses high frequency sound energy to conduct examinations and make measurements. Ultrasonic inspection can be used for flaw detection/evaluation, dimensional measurements, material characterization, and more. To illustrate the general inspection principle

Today modern Non-Destructive Testing are used in manufacturing, fabrication and in-service inspections to ensure product integrity and reliability, to control manufacturing processes, lower production costs and to maintain a uniform quality level. During construction, NDT is used to ensure the quality of materials and joining processes during the fabrication and erection phases, and in-service NDT inspections are used to ensure that the products in use continue to have the integrity necessary to ensure their usefulness and the safety of the public.

Ultrasonic Testing provides a non-invasive predictive maintenance service to industry. Ultrasonic inspection systems respond to the in-audible, or ultrasonic elements of these acoustic emissions.

The ultrasonic sound being monitored is sound waves that occur in the 20 to 100 KHz range. The average threshold of human perception is about 17 KHz, making it impossible for early detection of a developing problem without the competent use of an Ultra Probe and it can detect pinhole leaks of as low as 1 psi.

Friction in moving equipment also generates ultrasonic sound. As lubricants break down and bearings wear, serious defects are clearly heard, while subtle defects create noticeable changes in ultrasonic sound levels. These subtle changes indicate that a particular bearing or gearbox is starting to fail. Hence this can also be used as a tool in Condition Monitoring of Machines.

Ultrasonic Testing has a very wide area of application such as Slow speed bearing monitoring, Flaw detection, Vacuum leak, Pressure leaks (air/steam ), Substations, Heat exchangers Electrical discharge (Arcing, Flashing, Corona etc.), Steam traps, Bearing, Gearboxes, Valves etc.

Slow speed Bearing Monitoring :

UT is proved to be very useful in early detection of any fault in case of bearing with very low rpm. It can vibration analysis in several ways.

Electrical Discharges :

Arcing, Flashing and Corona discharges can be confirmed by UT with maximum safety.

Flaw Detection :

Propagation of sound waves through solid materials is used to detect hidden cracks, voids, porosity, and other internal discontinuities in metals, composites, plastics, and ceramics. High frequency sound waves reflect from flaws in predictable ways, producing distinctive echo patterns that can be displayed and recorded by portable instruments.

Flow Measurement :

It is used for determining the flow through pipes. It highly accurate flow solutions to clients who wish to determine and report accurate liquid flow rate without having to halt a process or cut through pipes. A high quality clamp on flow meter should be capable of maintaining accuracy in working in conditions where there are temperature fluctuations in the process and the surrounding environment.

Leak Detection :

About 10% of industrial electricity consumption is used in powering compressed air systems which are safe, reliable and versatile. A compressed air system that has minimal leaks and is energy efficient could save your company a lot of money".

The problem lies in detecting just exactly where, in your system, air leakage is occurring. That's where the use of an ultrasonic leak detector can help. It has been found that typically 20 - 30% of compressed air produced on site is lost through leaks. However, proactive leak detection and repair program can reduce leaks to less than 10% of compressor output.

Advantages of Ultrasonic Leak Detection :-

Reduced wear and operating costs for compressors.
Reduced risk of Plant failure due to early fault detection.
Ability to quickly locate costly leaks reducing waste and downtime.
Ultrasonic technology detects many problems that cannot be distinguished in the normal audible range due to surrounding background noise.
Ultrasonic technology is non-destructive and does not adversely affect or interfere with the component, equipment or system being accessed.
Ultrasonic testing can be performed while equipment is in operation.

OPEN TRAINING :

Vibration Analysis Basic.
Sound Analysis Basic.
Bearing Basic.
Bearing Failure and Analysis.
Gearbox Basic
Gearbox Falure and Analysis.
Industrial Seals Basic
Indsutrial Seals Failure and Analysis.
Field Dynamic Balancing.
Laser Alignment Baisc.

Infrared Thermography for Electrical Application
Infrared Thermography for Mechanical Application
Motor Current Signature Analysis Basic
Motor Current Signature Analysis Advanced
Lubrication and Oil Analysis Basic
Basics on assest plant equipment management
Understanding equipment criticality
8D failure analysis technique.
Advanced Maintenance Management through Condition Monitoring

Soft Skills/Behavioural :

Communication
CERTIFICATION PROGRAMME
- CAT-I-Vibration Certification
- CAT-II-Vibration Certification
- CAT-III-Vibration Certification

Time management
Leadership

Assertiveness Training

Hauberk Gulf Trading & Services analysts/experts to have better interaction with our faculty. The aim of this specific Training is to provide an overview on current condition monitoring technologies and methods followed internationally. The main focus on our training certification course aspects and methodologies we follow to deliver an excellent course.

Services on the lookout to expand our team of Trainers, and Facilitators in India. Our trainers come from a wide range of backgrounds including academicians, coaches, retired professionals, with outstanding training and public speaking skills, our trainers are committed to introduce innovative and effective forms of adult learning. if you are keen to join our team of trainers giving the full details of your current profile. We recruit both on full time as well as part time basis.

This Training are designed to allow the students to better understand rotor dynamics and their options when facing a problem piece of equipment that is running at or close to its critical speed. This course will provide vibration analysts a road map to develop a plan to perform basic calculations to estimate the critical speeds of different types of machinery. Lab calculations will be performed by the students throughout the course to reinforce topics learned in the class. These techniques can be applied to all types of rotating machinery using either journal bearings or rolling element bearings. The students will be able to calculate stiffness for rolling element bearings and journal bearings using the provided equations. Tables for viscosities, journal bearing damping and stiffness will be supplied, along with other materials required for a critical speed model. An extensive list of required equations for calculation of natural frequencies will also be provided. The single degree of freedom modeling will also be taught. Upon completion of the course, students will have the skills to perform a hand calculation to accurately estimate the critical speed of a shaft. Additionally, the students will be able to develop the necessary parameters for the development of a computer rotor dynamic model.

Marine Services